2D Laser Cutting
Successful fabricators find that in almost all sheet metal applications, laser cutting offers unparalleled quality at high production speeds. Mazak lasers provide high precision cutting with minimal heat distortion of the metal. They easily process different materials of varying thicknesses, with a minimum of costly set up or downtime. A single Mazak laser can cut different part designs, of differing sheet thicknesses, without ever changing the machine setup. Superior edge quality, free from burrs and narrow kerfs are standard.

MAZAK Automated Optimized : 5 Point Setup (AO|5)
• Torch Changer
• Focal Point Inspection / Lens Replacement
• Nozzle Changer
• Nozzle Inspection / Replacement
• Nozzle Spatter Removal

Mazak’s exclusive AO|5 Point Setup automates the setup process with optimized cutting parameters. It can significantly improve your productivity and cost of operation, especially with today’s focus on smaller batch sizes. AO|5 Point Setup is a core component of HyperLean strategies and is exclusively available on Mazak's HyperGear and HyperTurbo series machines. Click here to learn more.

	HyperGear The most advanced 2D laser system on the market. A high performance machine with many patented features. Automation compatible.
	Super Turbo X Mark III Mazak’s new STX Mark III is a flexible, rugged workhorse designed to offer significant technical advantages and standard features for a variety of material types and thicknesses.
	Hyper Turbo-X High cutting speed with high cutting accuracy for low or high volume production. Automation compatible.
	Super Turbo X-44 High speed, compact, cost-efficient laser machining center.

3D Laser Cutting
With a multi-axis torch, Mazak Optonics 3D (6-axis) lasers process stamped, hydroformed, and spun pre-formed parts. They also perform 3D cutting of tube, including rectangular and triangular pipe as well as C, H, I and L beams, with FabriGear models ideally suited for longer lengths. The multi-axis torch and simultaneously controlled chuck fabricate – in one operation – precise angle cuts, weld-prep bevels and advanced, complex contours such as saddle joint cuts. The product line features a max Z-axis that ranges from 11.8” to 16.53”. The multi-axis torch and simultaneously controlled chuck fabricate – in one operation – precise angle cuts, weld-prep bevels and advanced contours such as saddle joint cuts. The 64-bit NC incorporates illustrated fill-in-the-blank screens to quickly program such complex contours and other cuts. Mazak's SPACE CAM software generates NC code from a 3D CAD drawing, imported or crafted in the system, and it performs pre-cut simulations. It also automatically generates code for a slot-and-tab workholding fixture.

	SpaceGear High speed, versatile, cost-effective tri-mode laser.
	SG-U44 Compact, easy-to-use, high speed, high performance tri-mode laser.

Pipe & Structural Laser Cutting
These lasers perform 3D cutting of tube, including rectangular and triangular pipe as well as C, H, I and L beams. The multi-axis torch and simultaneously controlled chuck fabricate – in one operation – precise angle cuts, weld-prep bevels and advanced, complex contours such as saddle joint cuts. The 64-bit NC incorporates illustrated fill-in-the-blank screens to quickly program such complex contours and other cuts. Mazak's FGCAM software quickly generates NC code from a 3D CAD drawing, imported or crafted in the system, and it performs pre-cut simulations

FabriGear 150
Powerful, 6-Axis laser with automated load/unload functions.
Handles mill-length pipe and structural material.

FabriGear 300
Powerful, 6-Axis laser with automated load/unload functions. Handles mill-length pipe and structural material.

* 26' standard size, 49' length is extra long option. Up to 11.8” diameter


CAD/CAM Systems for Optimal Operations and Profits
Our Software Systems are designed with your entire laser cutting process in mind, improving operations on the front end that improve your throughput and prevent downtime. Benefits include nesting for optimal cutting; nozzle interference simulation; CAD file import including IGES, DXF, and DWG data; User modification with analysis; and extremely fast output of NC Code – faster than the machine can cut it. When used properly, our software reduces the amount of time spent designing and programming the laser cutting process dramatically – from 4-1/2 days to 5-1/2 hours is possible! The table below will help direct you to the software that you need

MAZAK SMART SYTEM is a PC based cad/cam system that enables you to eliminate numerous, traditional, non-productive steps in sheet metal processing and go to actual production quicker than ever before. It will allow you to create accurate drawings while at the same time viewing the geometry of your products—no matter what your experience level is. You will be able to automatically process work for the production floor without highly skilled operators.
> 2D CAD function
> 2D IGES input/output
> 2D DXF input/output
> 2D laser processing
> 3D sheet metal modeling
> Nesting
> Program simulation
> 3D SAT input
SPACECAM 3D CAM-PC based system will allow you to process more 3D parts by drastically reducing the typical preparation time needed to cut a part.
> 3D IGES input
> 3D laser processing of formed tubing or stamped parts
> Program simulation
> Nozzle interference check
> Fixture nesting
> 3D VDA-FS input
> 3D Parasolid input
> Fixture data creation & NC code generation
FG-CAD/CAM is a PC based system for tube & pipe processing will process the most complex pipe shapes in a fraction of the time traditionally used. 3D modeling enables you to produce tighter fitting, more accurate pipe joints.
> 2D CAD function
> 2D IGES input
> 2D DXF input
> 3D pipe design menus
> 3D IGES input
> Nesting Program simulation
> 3D laser processing of tube or structural shapes for the rotary axis
> Nozzle interference check
> 3D Parasolid input


Add more value using the right amount of automation in all the right places!
Adding high speed laser cutting to your manufacturing process can easily outpace your current operations. Nozzle changes, nozzle inspection, blue-flame test, lens grinding, parts programming, nesting, loading, unloading, scrap removal, and parts stacking/sorting add considerable time when done manually. This leads to less “green light time,” or worse, manufacturing by compromise, costing you the benefits gained by high speed laser cutting.

Mazak Optonics looks at the whole picture of high speed laser cutting, and provides software and automation along with the high speed lasers that improves operations and reduces time spent unproductively. The bottom line means more green light time and higher productivity on the shop floor.

You can choose from lasers that automate and shorten the set-up process, material handling/automation components that load raw materials and unload and sort/stack finished parts, and much more! The table below will help you determine how much automation you need.